Mini Partial Update to Leaking Intake Manifold - NCRS Discussion Boards

Mini Partial Update to Leaking Intake Manifold

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  • Tony H.
    Very Frequent User
    • May 31, 1993
    • 537

    Mini Partial Update to Leaking Intake Manifold

    Hello all,

    For those of you who were/are following my LS-5 leaky intake manifold gasket saga, I just spoke to my mechanic. Earlier this afternoon, my engine rebuilder met at my mechanic's shop and tried to pull a vacuum on the intake with the carburetor removed and blocked off and the valve covers removed and intake rocker arms removed as well. Well, they could not pull a vacuum and the diagnosis was leaking intake gasket. Good, they confirmed what they and many including myself, had thought.

    Now, as you will recall, I replaced the gasket myself on Memorial weekend with a NAPA gasket that was thicker than the original gasket. (I am not sure what the thickness of the gasket used after the rebuild.) My engine builder suggested that a thinner gasket should be used because, in general, warpage of the intake manifold raises the inner portion away from the head and a thicker gasket works to separate the intake further from the head in that portion and the gasket still has a harder time sealing than with a thinner gasket. Originally, my intuition was to use a thicker gasket, but I guess thinner one may have a better chance of curing the problem. Regardless, the intake has to come off. It will be taken to my engine rebuilder for measurement and likely be machined straight.

    Hopefully, I will have some more (good) news to report later in the week or next week regarding the intake manifold leak. If all goes well, I will be back on the road again soon.
    Tony
  • Tony H.
    Very Frequent User
    • May 31, 1993
    • 537

    #2
    Re: Mini Partial Update to Leaking Intake Manifold

    I just talked to my mechanic again. The intake was not warped. The thinner special intake gasket that was ordered will be in on Monday. The heads will be checked for straightness in the car on Monday. Then the intake will be reassembled using the thin intake gaskets and vacuum checked as before (with carb block-off plate in place and intake rockers off). Hopefully this will cure the problem. I'll report back in a couple weeks or so.
    Tony

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