Small block head gasket research project

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  • Duke W.
    Beyond Control Poster
    • January 1, 1993
    • 15229

    #1

    Small block head gasket research project

    Yesterday at our Southern California Chapter meet I measured the head gasket thickness of a '70 base engine whose owner thought the heads had never been removed. It was about .018" thick. Also, one of the Special 300 HP engine prototypes (John McRae's '67) had .018" gaskets and we believe those heads had never been removed as the car has only about 60K miles and had not run for at least 20 years.

    I've got a working hypothesis that the Flint-built small blocks were assembled with .018" compressed thickness shim gaskets, but they were either never offered as a service part, or the 3830711 .026" shim gasket superseded the OE gasket in service. Joe Lucia thinks the 711 gasket part number jibes with a calendar year 1963 release date.

    GM may have decided to offer only a thicker gasket for service based on the assumption that heads or blocks would be machined in the field and use of the thin OE gasket could result in excessive compression and detonation.

    So if anyone has a small block that they think the heads have never been off, can you measure the gasket thickness?

    It's easy to do by sliding a feeler gage between the block and head adjacent to the stamp pad. It can also be done between the block and head at any of the other three ends, so pick whatever end is easiest to access.

    Start with about a .010" thick feeler gage and insert it into a corner, then drag it along the entire interface. Note how far it penetrates. Then stack a couple of gages to equal at least .050". They should not penetrate as far assuming the installed head gasket thickness is less than the gage stack.

    Next use a .015 and then a .045 or so and keep going until you narrow it down to the exact thickness. It's like measuring valve clearance. A gage of the actual clearance should slide in "snug" and the next .001" higher gage will either not go in or require significant force.

    If you have a mid '62-up SHP/FI engine with Flint gaskets, there will likely be two as they began double gasketing SHP/FI engines about midway through the '62 model year, but I'm not sure how long this practice continued. Double gaskets will measure about .036", but this also means the engine might have an aftermarket compostion gasket.

    Also, tell me if you can see the corner of the gasket overhanging the head and whether or not it has a small round hole in the corner that you can see.

    Either add to this thread or email me with any data you can gather. Please state the model year and engine displacement/power or engine option code so I know which engine you have.

    Right now I'm limiting this research to small blocks only.

    Duke
  • Clem Z.
    Expired
    • January 1, 2006
    • 9427

    #2
    Re: Small block head gasket research project

    3783631 gaskets are .016 and were used on factory assemblies. they were not sold over the counter.

    Comment

    • Joe L.
      Beyond Control Poster
      • February 1, 1988
      • 42936

      #3
      Re: Small block head gasket research project

      clem-----

      The GM #3783631 were once available in SERVICE. They were released about 1961 and discontinued from SERVICE in July, 1963. They were replaced for SERVICE by the GM #3830711.
      In Appreciation of John Hinckley

      Comment

      • Clem Z.
        Expired
        • January 1, 2006
        • 9427

        #4
        Re: Small block head gasket research project

        these are the ones used in production. the 711 were .022 thick. by that time the .016 3916336 stainless steel one were available over the counter and these we bullet proof for high compression race engines. coated with hi temp aluminum paint i used the 336 on engines as high in CR as 14:1 with no failures

        Comment

        • Duke W.
          Beyond Control Poster
          • January 1, 1993
          • 15229

          #5
          Re: Small block head gasket research project

          Joe, do you know how long the 631 was used in production?

          When you're buying a million gaskets annually material costs adds up to a lot more total cost with a thicker gasket, so they used the thinnest gasket possible in production.

          I don't think most realize that if they removed a head after mid '63 and bought a GM gasket that bank ended up with about 0.2 less compression.

          If you put two of the 711s on a SHP/FI engine to replace the two OE gaskets you wouldn't even be at 10:1!

          Duke

          Comment

          • Joe L.
            Beyond Control Poster
            • February 1, 1988
            • 42936

            #6
            Re: Small block head gasket research project

            Duke-----

            I don't know how long the '631' was used in PRODUCTION. However, I'm quite sure that it was not used before 1961. Whether it was used after the 60's, I do not know.
            In Appreciation of John Hinckley

            Comment

            • Duke W.
              Beyond Control Poster
              • January 1, 1993
              • 15229

              #7
              Re: Small block head gasket research project

              My '77 Corvette P&A catalog shows the 3830711 as service for all 55-76 SBs.

              But my '80 version just shows the ...711 for 55-69 (265, 283, 327). Guess they forgot than no '69 Corvettes with 327s were ever built

              The 462691 is listed for all 69-81 (350).

              It's interesting that they "back pedaled" on the replacement head gasket for 350s.

              Do you or anyone else have a compressed thickness for the 462691 or know of any other differences between it and the 3038711.

              It's

              Comment

              • Joe L.
                Beyond Control Poster
                • February 1, 1988
                • 42936

                #8
                Re: Small block head gasket research project

                Duke-----

                The specification that I have for the 462691 is that it is a PRODUCTION design, steel shim gasket of thickness 0.014", plus or minus 0.0025".

                Also, I have found other GM information which says that the GM #3830711 gasket is 0.026" in thickness. So, I expect that the GM #3830711 was a SERVICE-only gasket designed to "make up" for the material normally machined from the head surface at rebuild.

                I think that it's very likely that the GM #3783631 that clem mentioned was used in PRODUCTION right up until the time that the GM #462691 was released. From what I can find out, the 462691 was released sometime during 1977.
                In Appreciation of John Hinckley

                Comment

                • Clem Z.
                  Expired
                  • January 1, 2006
                  • 9427

                  #9
                  Re: Small block head gasket research project

                  the compressed thickness of these gaskets is about .003/.004 more than the material thickness.

                  Comment

                  • Duke W.
                    Beyond Control Poster
                    • January 1, 1993
                    • 15229

                    #10
                    Re: Small block head gasket research project

                    I've seen both .022" and .026" specified for the compressed thickness of the 711 gasket, but the handful of measurements I've received are all about .026" based on both measuring a used gasket, new gasket on the unformed part of the material, and sliding a feeler gage between the block and head.

                    Duke

                    Comment

                    • Clem Z.
                      Expired
                      • January 1, 2006
                      • 9427

                      #11
                      Re: Small block head gasket research project

                      my numbers are the measured thickness of the gasket material not over the ridges. they end up about .003/.004 more when installed

                      Comment

                      • Duke W.
                        Beyond Control Poster
                        • January 1, 1993
                        • 15229

                        #12
                        Re: Small block head gasket research project

                        There doesn't seem to be any bulk compression of shim type gaskets. All that compresses is the formed areas, so based on measurments that have been provided to me by others for the 3830711, the measured thickness of the unformed material, which is the stock thickness is .026" and this is also what is measured on a used gasket or on the engine with a feeler gage.

                        Are you referring to a compostion gasket?

                        Duke

                        Comment

                        • Clem Z.
                          Expired
                          • January 1, 2006
                          • 9427

                          #13
                          Re: Small block head gasket research project

                          i was refering to the metal shim head gaskets. the specs i posted are what they mic on the flat not the raised part. compress they mic about .003/.004 thicker than the original metal gauge thickness on the flat. the 3930711 mics .022 on the flat and would be .025/.026 installed.

                          Comment

                          • Tommy F.
                            Expired
                            • August 14, 2007
                            • 97

                            #14
                            Re: Small block head gasket research project

                            Duke,

                            I checked my '75 L48 ( about to get freshened up ) this afternoon, and it measured a snug .018...

                            I guess that I know that the engine has never been apart.

                            Tommy

                            Comment

                            • Duke W.
                              Beyond Control Poster
                              • January 1, 1993
                              • 15229

                              #15
                              Re: Small block head gasket research project

                              Thanks for the info. Yes, I think measuring the gasket thickness on a small block provides a very good indication of whether or not the heads have ever been off. If it's a base engine and measures within a thou of .018" it is probably the Flint installed gasket.

                              I don't know of any aftermarket gasket that is .018". I know of a .015" and .020", but not .018" though there may be one out there.

                              And most rebuilt engines are assembled with thick composition gaskets.

                              Duke

                              Comment

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