The wheel on my '59 was a 1957 Venetian Red. I had a very nicely spoked wheel on the shelf for years.
I've restored a few over time and decided to do this one. I restored a Turquoise wheel a few years ago... Here.
Note that the infamous "grain" does not appear in my results, and I'm ok with that. My main objective has been to recover a cracked and discolored wheel and make it usable again.
Before.....
Notice the cracks at the typical places where the plastic meets the chrome oval trims. The stainless spokes were perfect on this one.
0330211422_resized.jpg 0330211422a_resized.jpg 0330211422b_resized.jpg 0330211422c_resized.jpg 0330211422d_resized.jpg 0330211423_resized.jpg
In order to properly refinish the hub cover, I drill the rivets using a stepped drill size process using my mill with the hub secured to the table. I center punched each rivet for accuracy.
0330211456_resized.jpg 0330211534b_resized.jpg
I cleaned the cracks using acetone and a small stiff brush to remove dirt and to prepare for the plastic epoxy filler. I also cleaned the entire wheel and scuffed it with a Scotchbrite pad. I used long strips the width of the finger grips and used it like a belt wrapped around the wheel to get each one cleaned.
This is the plastic epoxy filler I used. Blue Magic Quick Steel made for plastic.
epoxy.jpg
Here is after filling the cracks and a overnight cure and sanding. I also media blasted the hub cover and primed it using red oxide.
0331211528a_resized.jpg 0331211528_resized.jpg 0331211527b_resized.jpg 0331211527_resized.jpg
Here it is after many coats of the primer/filler and sanding to level out imperfections in the cracks.
0401211700_resized.jpg
Here traces of the filler are seen but after sanding it gets leveled out.
0401211701a_resized.jpg 0402210802f_resized.jpg
After another overnight full cure I then used a Sealer over the primer. This promotes better adhesion of the finish coat.
0402211835d_resized.jpg 0402211835c_resized.jpg 0402211835_resized.jpg 0402211835e_resized.jpg
After a light roughing up with some Scotchbrite and wipe down with a tack rag, multiple coats of Roman Red lacquer were applied. I used 6 coats on this one, waiting about 10 minutes flash between coats. Also coated the hub cover with a few light coats then a wet final coat.
0403211753_resized.jpg 0403211754_Burst01_resized.jpg 0403211754_resized.jpg 0403211754a_resized.jpg 0403211755_resized.jpg 0403211755a_resized.jpg 0403211755b_resized.jpg 0403211755c_resized.jpg 0401211703_resized.jpg 0401211702c_resized.jpg
After additional overnight curing I then reassembled the hub and cover to the wheel using a rivet head machine screw set. I use a touch of Blue Loctite for added safety. It's a bit tight to get the nuts started in the hub space. I use a magnet to get them started then finish with a 3/8" thin wall nutdriver.
0403211818_resized.jpg 0403211826_resized.jpg 0403211823_resized.jpg 0403211832_Burst01_resized.jpg 0403211832a_resized.jpg 0403211832_resized.jpg
Another overnight rest under a heat lamp then back in the car. Done.
0404211530_resized.jpg
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I've restored a few over time and decided to do this one. I restored a Turquoise wheel a few years ago... Here.
Note that the infamous "grain" does not appear in my results, and I'm ok with that. My main objective has been to recover a cracked and discolored wheel and make it usable again.
Before.....
Notice the cracks at the typical places where the plastic meets the chrome oval trims. The stainless spokes were perfect on this one.
0330211422_resized.jpg 0330211422a_resized.jpg 0330211422b_resized.jpg 0330211422c_resized.jpg 0330211422d_resized.jpg 0330211423_resized.jpg
In order to properly refinish the hub cover, I drill the rivets using a stepped drill size process using my mill with the hub secured to the table. I center punched each rivet for accuracy.
0330211456_resized.jpg 0330211534b_resized.jpg
I cleaned the cracks using acetone and a small stiff brush to remove dirt and to prepare for the plastic epoxy filler. I also cleaned the entire wheel and scuffed it with a Scotchbrite pad. I used long strips the width of the finger grips and used it like a belt wrapped around the wheel to get each one cleaned.
This is the plastic epoxy filler I used. Blue Magic Quick Steel made for plastic.
epoxy.jpg
Here is after filling the cracks and a overnight cure and sanding. I also media blasted the hub cover and primed it using red oxide.
0331211528a_resized.jpg 0331211528_resized.jpg 0331211527b_resized.jpg 0331211527_resized.jpg
Here it is after many coats of the primer/filler and sanding to level out imperfections in the cracks.
0401211700_resized.jpg
Here traces of the filler are seen but after sanding it gets leveled out.
0401211701a_resized.jpg 0402210802f_resized.jpg
After another overnight full cure I then used a Sealer over the primer. This promotes better adhesion of the finish coat.
0402211835d_resized.jpg 0402211835c_resized.jpg 0402211835_resized.jpg 0402211835e_resized.jpg
After a light roughing up with some Scotchbrite and wipe down with a tack rag, multiple coats of Roman Red lacquer were applied. I used 6 coats on this one, waiting about 10 minutes flash between coats. Also coated the hub cover with a few light coats then a wet final coat.
0403211753_resized.jpg 0403211754_Burst01_resized.jpg 0403211754_resized.jpg 0403211754a_resized.jpg 0403211755_resized.jpg 0403211755a_resized.jpg 0403211755b_resized.jpg 0403211755c_resized.jpg 0401211703_resized.jpg 0401211702c_resized.jpg
After additional overnight curing I then reassembled the hub and cover to the wheel using a rivet head machine screw set. I use a touch of Blue Loctite for added safety. It's a bit tight to get the nuts started in the hub space. I use a magnet to get them started then finish with a 3/8" thin wall nutdriver.
0403211818_resized.jpg 0403211826_resized.jpg 0403211823_resized.jpg 0403211832_Burst01_resized.jpg 0403211832a_resized.jpg 0403211832_resized.jpg
Another overnight rest under a heat lamp then back in the car. Done.
0404211530_resized.jpg
=====
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