C3 strut rod bushing issue - NCRS Discussion Boards

C3 strut rod bushing issue

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  • Thomas H.
    Extremely Frequent Poster
    • August 31, 2005
    • 1053

    C3 strut rod bushing issue

    What might cause this to happen?







    These are new strut rods and have less then 500 miles on them.

    Tom
    1958, 283/245, White/red - Top Flight, October 2016
    1960, Black/black, 283/230 4sp
    1966, Black/Red, 327/350 4sp w/AC
    1967, 427/390, 4sp, Goodwood Green, Coupe
    1971 LS5, 4sp, coupe, Bridgehampton Blue
    2007 Z06, Lemans Blue

    Newsletter Editor, Delaware Valley Chapter
  • Joe L.
    Beyond Control Poster
    • February 1, 1988
    • 43193

    #2
    Re: C3 strut rod bushing issue

    Originally posted by Thomas Hoyer (44463)
    What might cause this to happen?







    These are new strut rods and have less then 500 miles on them.

    Tom
    Tom-----


    Did you install the rods with the caps on either side of the bushings?
    In Appreciation of John Hinckley

    Comment

    • Thomas H.
      Extremely Frequent Poster
      • August 31, 2005
      • 1053

      #3
      Re: C3 strut rod bushing issue

      Originally posted by Joe Lucia (12484)
      Tom-----


      Did you install the rods with the caps on either side of the bushings?
      Joe,

      Not at the trailing arm end, only on the differential side. The photo shows the trailing arm side. The differential side is fine.

      Both the left and right sides are doing it.

      Tom
      1958, 283/245, White/red - Top Flight, October 2016
      1960, Black/black, 283/230 4sp
      1966, Black/Red, 327/350 4sp w/AC
      1967, 427/390, 4sp, Goodwood Green, Coupe
      1971 LS5, 4sp, coupe, Bridgehampton Blue
      2007 Z06, Lemans Blue

      Newsletter Editor, Delaware Valley Chapter

      Comment

      • Joe L.
        Beyond Control Poster
        • February 1, 1988
        • 43193

        #4
        Re: C3 strut rod bushing issue

        Originally posted by Thomas Hoyer (44463)
        Joe,

        Not at the trailing arm end, only on the differential side. The photo shows the trailing arm side. The differential side is fine.

        Both the left and right sides are doing it.

        Tom
        Tom-----


        Yes, you've done it correctly then---the caps are used only at the center bracket end of the rods and not at the bearing support fork end.

        I've not seen this sort of problem before. However, I can think of 2 possibilities:

        1) The bushings may be defective in some way, allowing the elastomer to "escape" from the outer bushing steel shell. You might try replacing these bushings with GM bushings (even though I believe that aftermarket and GM are derived from exactly the same manufacturing source). The GM part number is 3775762;

        2) These strut rods are the "reproduction", fabricated type. The original strut rods were a one-piece, forged unit with vulcanized-in-place bushings. This type of strut rod uses bar stock for the rod section and welded-on ends. It MAY be that there is some slight problem with the fabrication that puts the ends in an excessive "bind" on installation.

        One other thing: one will often see some displacement of the elastomer even on original strut rods. However, I would not expect to see anything like this much after only 500 miles of service.
        In Appreciation of John Hinckley

        Comment

        • Thomas H.
          Extremely Frequent Poster
          • August 31, 2005
          • 1053

          #5
          Re: C3 strut rod bushing issue

          Joe,

          I have the original rods that came out of the car. I also have a set of GM bushings (I don't recall the exact PN, but they are in the GM packaging). I suppose I should press the old ones out and put the GM one's in and try the old rods for a bit and see what happens.

          What should the orientation of the strut rod bracket be when mounted on the differential? It has a flat side and a "stepped" side. If this was not mounted correctly, would it cause this to happen? Will it even work if it was mounted wrong? I had the car aligned last fall and we had no problems getting it aligned, it took a while, but no problems.

          Thanks,
          Tom
          1958, 283/245, White/red - Top Flight, October 2016
          1960, Black/black, 283/230 4sp
          1966, Black/Red, 327/350 4sp w/AC
          1967, 427/390, 4sp, Goodwood Green, Coupe
          1971 LS5, 4sp, coupe, Bridgehampton Blue
          2007 Z06, Lemans Blue

          Newsletter Editor, Delaware Valley Chapter

          Comment

          • Harmon C.
            Extremely Frequent Poster
            • August 31, 1994
            • 3228

            #6
            Re: C3 strut rod bushing issue

            Tom
            The bracket will only bolt on one way because the holes are closer together on one side.
            Lyle

            Comment

            • Thomas H.
              Extremely Frequent Poster
              • August 31, 2005
              • 1053

              #7
              Re: C3 strut rod bushing issue

              Lyle,

              I had the washers installed at the bracket end. The trailing arm end has no washers.

              I looked last night at the drivers side strut rod, which is still installed in the car, at it also appears to have the rubber being pushed to one side on the trailing arm end only.

              I remember (it was over a year ago and my memory isn't what it used to be......) setting the car down so the suspension was loaded before tightening the bolts, but maybe the serrated edges of the bushing were tight enough in the trailing arm so that when I lowered the car, the bushing bound up a bit and then when I tightened the bolts, it secured the bushing in that bound up position forcing it to work its' way around and out to a neutral position over time............?

              I don't know. Either way, I'll be putting new bushings back in and paying attention to make sure they are in a neutral position before I tighten anything.

              Tom
              1958, 283/245, White/red - Top Flight, October 2016
              1960, Black/black, 283/230 4sp
              1966, Black/Red, 327/350 4sp w/AC
              1967, 427/390, 4sp, Goodwood Green, Coupe
              1971 LS5, 4sp, coupe, Bridgehampton Blue
              2007 Z06, Lemans Blue

              Newsletter Editor, Delaware Valley Chapter

              Comment

              • Bill M.
                Extremely Frequent Poster
                • April 1, 1977
                • 1386

                #8
                Re: C3 strut rod bushing issue

                One possibility is that the original bushings are bonded (glued) to the inner and outer sleeves. This is done to increase the bushings durability. Looks like these weren't. (I'm not sure that the originals were bonded to both sleeves.)

                Comment

                • Joe L.
                  Beyond Control Poster
                  • February 1, 1988
                  • 43193

                  #9
                  Re: C3 strut rod bushing issue

                  Originally posted by Bill Mashinter (1350)
                  One possibility is that the original bushings are bonded (glued) to the inner and outer sleeves. This is done to increase the bushings durability. Looks like these weren't. (I'm not sure that the originals were bonded to both sleeves.)
                  Bill-----


                  The bushings on the original strut rods or GM SERVICE strut rods were vulcanized-in-place. There was no outer steel shell to the bushings as is the case with SERVICE bushings.
                  In Appreciation of John Hinckley

                  Comment

                  • Bill M.
                    Extremely Frequent Poster
                    • April 1, 1977
                    • 1386

                    #10
                    Re: C3 strut rod bushing issue

                    Originally posted by Joe Lucia (12484)
                    Bill-----


                    The bushings on the original strut rods or GM SERVICE strut rods were vulcanized-in-place. There was no outer steel shell to the bushings as is the case with SERVICE bushings.
                    Hi Joe:

                    I've forgotten what my original bushings looked like. I installed GM service bushings in 1978. I don't have the bushing problem that Tom is having. Maybe the GM service bushings are bonded to the outer sleeve?

                    Comment

                    • Joe L.
                      Beyond Control Poster
                      • February 1, 1988
                      • 43193

                      #11
                      Re: C3 strut rod bushing issue

                      Originally posted by Bill Mashinter (1350)
                      Hi Joe:

                      I've forgotten what my original bushings looked like. I installed GM service bushings in 1978. I don't have the bushing problem that Tom is having. Maybe the GM service bushings are bonded to the outer sleeve?
                      Bill-----


                      I THINK that the GM SERVICE bushings have the elastomer (rubber) vulcanized-in-place or otherwise bonded to the outer steel shell, just as the original bushings were vulcanized-in-place to the strut rod, itself. However, it's possible there has been some sort of change in the manufacturing process which results in the sort of problem seen here..
                      In Appreciation of John Hinckley

                      Comment

                      • Steve L.
                        Very Frequent User
                        • June 30, 2001
                        • 763

                        #12
                        Re: C3 strut rod bushing issue

                        Joe,
                        Do you know if the replacement rods, with the included bushings, sold by Paragon(and others), have the bushings vulcanized in place as the original strut rods? Or do they just press fit the bushings into the struts with the outer steel shell and sell it as a unit.


                        There doesn't seem to be a lot of difference in price by buying 2 bushings and pressing them in yourself or buying a complete ready to use strut.

                        Steve L
                        73 coupe since new



                        Originally posted by Joe Lucia (12484)
                        Bill-----


                        The bushings on the original strut rods or GM SERVICE strut rods were vulcanized-in-place. There was no outer steel shell to the bushings as is the case with SERVICE bushings.
                        Steve L
                        73 coupe since new
                        Capital Corvette Club
                        Ottawa, Canada

                        Comment

                        • Joe L.
                          Beyond Control Poster
                          • February 1, 1988
                          • 43193

                          #13
                          Re: C3 strut rod bushing issue

                          Originally posted by Steve Lischynsky (36372)
                          Joe,
                          Do you know if the replacement rods, with the included bushings, sold by Paragon(and others), have the bushings vulcanized in place as the original strut rods? Or do they just press fit the bushings into the struts with the outer steel shell and sell it as a unit.


                          There doesn't seem to be a lot of difference in price by buying 2 bushings and pressing them in yourself or buying a complete ready to use strut.

                          Steve L
                          73 coupe since new

                          Steve-----


                          The 75-79 style rods with "large" ends which are also SERVICE for 63-74 definitely have the bushings vulcanized-in-place. However, the 63-74 reproductions with "small" ends, I'm not sure about. The ones I've seen have the steel-shelled bushings installed. However, there may be others out there now. You'd need to ask the vendor to be sure.
                          In Appreciation of John Hinckley

                          Comment

                          • Sal C.
                            Very Frequent User
                            • December 1, 1984
                            • 430

                            #14
                            Re: C3 strut rod bushing issue

                            Tom,

                            I recently purchased a '71 LT1 that had just undergone an extensive body off restoration. I purchased it with about 20 miles on it. When I put it up on a lift I noticed the exact problem you have showed us. Also both sides.
                            I believe the problem to be a sub-standard reproduction bushing installed during the resto. I replaced all 4 bushings with the GM service units and have not had this problem since, and I have been driving it.
                            There is alot of good reproduction parts out there, but there is probably a greater amount that is pure junk.

                            Sal

                            Comment

                            • Thomas H.
                              Extremely Frequent Poster
                              • August 31, 2005
                              • 1053

                              #15
                              Re: C3 strut rod bushing issue

                              Sal,

                              When I sent one back to the vendor I bought it from, they said that this should not have happened and they would replace both for free. A few days later I received two new strut rods. The new ones also have pressed in bushings so I'll keep an eye on them and see how they hold up.

                              I made sure that the car was on the ground before I tightened the bolts so the bushings are in a neutral position to start with. (I thought I did this on the previous ones too, but I can't say for sure)

                              We'll see...............

                              Regards,
                              Tom

                              PS: good luck with the LT1!
                              1958, 283/245, White/red - Top Flight, October 2016
                              1960, Black/black, 283/230 4sp
                              1966, Black/Red, 327/350 4sp w/AC
                              1967, 427/390, 4sp, Goodwood Green, Coupe
                              1971 LS5, 4sp, coupe, Bridgehampton Blue
                              2007 Z06, Lemans Blue

                              Newsletter Editor, Delaware Valley Chapter

                              Comment

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